Additive Manufacturing of Metals and Alloys

Amit Bandyopadhyay, Mohammad J. Mirzaali, Françoise S.L. Bobbert, Yageng Li, Amir A. Zadpoor, Vamsi K. Balla, Kellen D. Traxel, Susmita Bose

Research output: Chapter in Book/Conference proceedings/Edited volumeChapterScientificpeer-review

Abstract

Recent developments in metal additive manufacturing (AM) processes have resulted in the fabrication of functional parts with reliable, reproducible, and predictable properties. Powder bed fusion (PBF) (e.g., selective laser melting and electron beam melting) and directed energy deposition (DED) techniques are the most common categories of AM technologies used for processing metals and their alloys. While the PBF processes can manufacture complex parts with structural gradations, the DED process offers advantages toward multi-material structures. Solid-state AM processes are also being developed for specific applications where sheet metals are readily available. This chapter addresses some critical aspects of various AM techniques, including processing parameters, material types, and geometrical design effects on the final productʼs quality, functionality, and properties. Finally, we discuss the challenges, limitations, and future outlooks for AM of metallic materials.

Original languageEnglish
Title of host publicationAdditive Manufacturing, Third Edition
EditorsAmit Bandyopadhyay, Susmita Bose
PublisherCRC Press
Chapter4
Pages48-82
Number of pages35
ISBN (Electronic)9781040356647
ISBN (Print)9781032381824
DOIs
Publication statusPublished - 2025

Bibliographical note

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