Bending performance of concrete beams retrofitted with mechanochromic glass/carbon hybrid composites: Combining structural reinforcement and visual health monitoring

This study evaluates the performance of damaged concrete beams retrofitted with a purpose-designed mechanochromic composite, which provides structural reinforcement and visual feedback for structural health monitoring (SHM). The retrofitting process utilizes externally bonded reinforcement (EBR) on pre-damaged concrete prisms. The mechanochromic composite, a thin-ply hybrid material made of unidirectional ultra-high modulus (UHM) carbon/epoxy and S-glass/epoxy layers, changes color to indicate structural overload when the UHM carbon layer fractures due to excessive strain. Eighteen concrete specimens were prepared and subjected to four-point bending tests, assessing various combinations of damaged, undamaged, retrofitted, and non-retrofitted configurations. Results showed that the mechanochromic composite functions effectively as both a passive visual sensor and reinforcement. For instance, a 5 % crack depth reduced load-bearing capacity by 30 %, however, retrofitting with the mechanochromic composite improved load-bearing capacity by up to 208 % compared to undamaged beams. The study further discusses the effects of different damage levels on load-bearing capacity through flexural strength, load-displacement curves, and failure modes.