Cost-efficient, automated, and sustainable composite profile manufacture: A review of the state of the art, innovations, and future of pultrusion technologies

Maximilian Volk; Onur Yuksel; Ismet Baran; Jesper H. Hattel; Jon Spangenberg; Michael Sandberg

doi:10.1016/j.compositesb.2022.110135

Cost-efficient, automated, and sustainable composite profile manufacture: A review of the state of the art, innovations, and future of pultrusion technologies

Maximilian Volk, Onur Yuksel, Ismet Baran, Jesper H. Hattel, Jon Spangenberg, Michael Sandberg^*

^*Corresponding author for this work

Aerospace Manufacturing Technologies

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Abstract

Over the last 70 years, pultrusion has matured into an industry-leading process when it comes to providing high throughput and automated composite manufacture at a competitive price point. In this paper, we review recent innovations that have advanced pultrusion to a versatile manufacturing technology and thereby allowed composite materials to penetrate markets in, e.g., the automotive, construction, aerospace, and wind turbine industries. We accompany our review with discussions on how pultrusion has enabled new innovations within additive manufacturing and sustainable composite manufacturing, and finally, we provide an outlook and suggestions for where we see the potential for research and new industrial applications of pultrusion technology.

Original language	English
Article number	110135
Number of pages	14
Journal	Composites Part B: Engineering
Volume	246
DOIs	https://doi.org/10.1016/j.compositesb.2022.110135
Publication status	Published - 2022

Keywords

Continuous manufacturing
High-volume composites manufacturing
Natural composites
Thermoplastic composites
Thermoset composites

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10.1016/j.compositesb.2022.110135

1-s2.0-S135983682200511X-mainFinal published version, 11.1 MBLicence: CC BY

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AU - Spangenberg, Jon

AU - Sandberg, Michael

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AB - Over the last 70 years, pultrusion has matured into an industry-leading process when it comes to providing high throughput and automated composite manufacture at a competitive price point. In this paper, we review recent innovations that have advanced pultrusion to a versatile manufacturing technology and thereby allowed composite materials to penetrate markets in, e.g., the automotive, construction, aerospace, and wind turbine industries. We accompany our review with discussions on how pultrusion has enabled new innovations within additive manufacturing and sustainable composite manufacturing, and finally, we provide an outlook and suggestions for where we see the potential for research and new industrial applications of pultrusion technology.

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KW - Thermoplastic composites

KW - Thermoset composites

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Cost-efficient, automated, and sustainable composite profile manufacture: A review of the state of the art, innovations, and future of pultrusion technologies

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