Current Balancing Technique for the High-Current Windings of Medium-Frequency Transformers

This study presents a current balancing technique for high-current windings in medium-frequency transformers (MFTs), particularly relevant to solid-state transformer (SST) applications. Handling high currents on the low-voltage high-current winding of MFTs is challenging due to skin and proximity effects. Conventional techniques, such as continuously transposed conductors (CTCs) and parallel winding paths, are applicable but have limitations in medium-and high-frequency applications such as SSTs due to skin and proximity effects. To address these issues, a modular and tunable compensation method is proposed, based on adding small, series-connected inductive elements (compensation toroids) to each parallel winding path. Experimental results from a prototype validate the proposed compensation technique, highlighting its effectiveness in mitigating unbalanced current distribution. Finite element analysis (FEA) and experimental validation across a wide frequency range (1–10 kHz) confirm the effectiveness of the method. The results demonstrate a significant reduction in current imbalance with minimal added losses or system impact.