Development of an Articulating Cycling Mannequin for Wind Tunnel Testing

Gaining aerodynamic advantage is crucial in cycling, wherein drag force can account for 90% of resistance to a cyclist. The interaction of wind with the moving human and cycling equipment also contributes to drag. Testing equipment for aerodynamic properties in a wind tunnel is of interest to manufacturers in the sports industry. However, a protocol that needs to depend on the ability of a human to accurately recreate desired poses and movements multiple times may be cumbersome during testing. Additionally, a stationary mannequin does not accurately represent real-life cycling, where pedaling is a constant. Hence, a moving mannequin is suited for such applications. In this contribution, we demonstrate the development of a 3D printed articulating cycling mannequin. A cyclist was scanned using a structured light 3D scanner. Our goal was to develop an articulating mannequin with pedalling legs and a detachable upper-body to recreate two common cycling poses - time-trial and regular. In this contribution, we describe the full development of the mannequin in time trial pose. This approach outlines a low-cost method to developing mannequins for testing applications in sports.