Exploring multi-fidelity aeroelastic tailoring: Prospect and model assessment

The design and optimisation of aircraft wings are critical tasks in aerospace engineering, requiring a balance between structural integrity, aerostructural performance, and manufacturability. This multifaceted challenge involves the interplay of various disciplines, each with distinct parameters and constraints. Traditional design approaches often fall short, necessitating advanced methodologies like Multidisciplinary Design Optimisation (MDO). MDO integrates aerodynamic, structural, and manufacturability analyses to explore a vast design space and identify optimal solutions that meet performance, safety, and cost criteria. Advancements in manufacturing technologies and material sciences have led to the increased use of composite materials, which offer an excellent weight-to-strength ratio. Aeroelastic Tailoring, which incorporates directional stiffness into structural design, further enhances performance. This study employs lamination parameters to efficiently represent composite layups within a gradient-based optimisation process, aiming to minimise weight while ensuring feasibility across multiple constraints. The work highlights the challenge of optimising aircraft designs using multiple models of varying fidelity. Traditional sequential optimisation approaches, which progressively integrate disciplines, may miss potential superior designs due to limited initial information. Instead, concurrent optimisation schemes are explored, utilising both low-fidelity (beam-based) and high-fidelity (shell-based) models. This approach promises structural feasibility, reduces computational costs, and incorporates high-fidelity information early in the design process. The envisioned methodology bridges different design stages, enabling better overall aircraft performance. By aligning and comparing a beam-based and shell-based model, the study explores their use in multi-fidelity optimisation. The results demonstrate the feasibility and benefits of this approach, offering a robust framework for future aircraft design projects.