Extrinsic toughening in bonded joints with hybrid thermoset–thermoplastic bondline: Experimental evidence and modeling strategy

Arifian Sandovic Perdana, Annisa Jusuf*, Arief Yudhanto, Gilles Lubineau, Ran Tao, Bambang Kismono Hadi

*Corresponding author for this work

Research output: Contribution to journalArticleScientificpeer-review

Abstract

Adhesive bonded composite joints with an embedded insert consisting of an interfacial hybrid thermoset–thermoplastic bondline could activate an extrinsic toughening mechanism that quadruples the mode I fracture toughness. However, the mechanisms of extrinsic toughening (anchoring, debonding, stretching, detachment), their associated energy dissipation, and the role of bondline parameters (wavelength, porosity, ductility) have not been detailed thus far. Here, we developed double cantilever beam (DCB) finite element models consisting of two rigid composite adherends and an elastoplastic bondline. We prescribed a spatially arranged interfacial/cohesive pattern to simulate the extrinsic toughening and evaluate the increase in fracture toughness. DCB tests were performed to validate the load–displacement curves, fracture toughness, and extrinsic toughening mechanisms obtained from the finite element models. The elastic–plastic energy dissipation during the crack-bridging process was also evaluated using the models. Despite the two-dimensional nature, the modeling results are in reasonable agreement with the experiments, providing an option for further developing a new heterogeneous bondline concept.

Original languageEnglish
Article number108686
Number of pages12
JournalComposites Part A: Applied Science and Manufacturing
Volume190
DOIs
Publication statusPublished - 2025

Bibliographical note

Green Open Access added to TU Delft Institutional Repository ‘You share, we take care!’ – Taverne project https://www.openaccess.nl/en/you-share-we-take-care
Otherwise as indicated in the copyright section: the publisher is the copyright holder of this work and the author uses the Dutch legislation to make this work public.

Keywords

  • Composite bonded joints
  • Energy release rate
  • Finite element
  • Mode-I fracture

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