Microstructural characterisation of double pulse resistance spot welded advanced high strength steel

The effects of single and double pulse resistance spot welding on the microstructures of an advanced high strength automotive steel are presented in this work. The double pulse welding schemes partially remelt the primary weld nugget and anneal the area at the fusion boundary of the nugget. The effects of the annealing treatment on the segregation and the microstructure have been studied by electron probe microanalysis (EPMA) in combination with electron backscatter diffraction (EBSD). Results show that phosphorus has been redistributed at the primary weld nugget edge of the double pulse welds, while the mean block width and ellipticity of the prior austenite grains were smaller in welds subjected to double pulsing compared with single pulse weld. A favourable failure mode was obtained for the double pulse welds although behaviour did not correlate with the measured grain size.