Abstract
The pin-on-disc test is a standard sliding wear test used to analyse sliding properties, including wear contour and wear volume. In this study, long-term laboratory test performance is compared with a short-term numerical model. A discrete element method (DEM) approach combined with an Archard wear model and a deformable geometry technique is used. The effect of mesh size on wear results is evaluated, and a scaling factor is defined to relate the number of revolutions between the experiment and the numerical model. The simulation results indicate that the mesh size of the disc has a significant effect on the wear contour. The wear depth and wear width follow a normal distribution after experiencing a run-in phase, while the wear volume has a quadratic relation with the number of revolutions. For the studied material combination, the calibration of the wear coefficient shows that the wear volume of the pin-on-disc test accurately matches the simulation results for a minimum of eight revolutions with a wear coefficient lower than 2 × 10−11 Pa−1
Original language | English |
---|---|
Article number | 1813 |
Number of pages | 17 |
Journal | Materials |
Volume | 15 |
Issue number | 5 |
DOIs | |
Publication status | Published - 2022 |
Keywords
- sliding wear
- mesh deformation
- calibration of wear coefficient
- scaling factor