Production of Open-Cell Foam Using Additive Manufacturing Method and Porous Morphology Effects

K. A. Mustapha; F. Shikh Anuar; F. A.Z. Mohd Sa’at; N. H.M. Zini; E. Mat Tokit; N. Satishwara Rao; Kamel Hooman; Iman Ashtiani Abdi

doi:10.1007/978-981-19-3179-6_3

Production of Open-Cell Foam Using Additive Manufacturing Method and Porous Morphology Effects

K. A. Mustapha, F. Shikh Anuar^*, F. A.Z. Mohd Sa’at, N. H.M. Zini, E. Mat Tokit, N. Satishwara Rao, Kamel Hooman, Iman Ashtiani Abdi

^*Corresponding author for this work

Process and Energy

Research output: Chapter in Book/Conference proceedings/Edited volume › Conference contribution › Scientific › peer-review

1 Citation (Scopus)

68 Downloads (Pure)

Abstract

In this study, 3D printed open-cell foam were produced and reconstructed from open-cell metal foam structure using a tomography scanning method and two different additive manufacturing technologies. The materials used in the 3D printing were nylon powder and plastic acid. The porous morphology and surface finish of the 3D printed foams were investigated using a microscope. The results showed that the surface finish and structure strength depend on the printing process, used material and foam size. This study found that laser-sintering technology would have smoother pores with lesser residue than stereolithographic. However, the ligaments of the small-size 3D printed foam were fragile and could be easily broken.

Original language	English
Title of host publication	Proceedings of the 7th International Conference and Exhibition on Sustainable Energy and Advanced Materials, ICE-SEAM 2021
Editors	Mohd Fadzli Bin Abdollah, Hilmi Amiruddin, Amrik Singh Phuman Singh, Fudhail Abdul Munir, Asriana Ibrahim
Publisher	Springer
Pages	13-16
ISBN (Electronic)	978-981-19-3179-6
ISBN (Print)	978-981-19-3178-9
DOIs	https://doi.org/10.1007/978-981-19-3179-6_3
Publication status	Published - 2022
Event	7th International Conference and Exhibition on Sustainable Energy and Advanced Material, ICE-SEAM 2021 - Virtual, Online Duration: 23 Nov 2021 → 23 Nov 2021

Publication series

Name	Lecture Notes in Mechanical Engineering
ISSN (Print)	2195-4356
ISSN (Electronic)	2195-4364

Conference

Conference	7th International Conference and Exhibition on Sustainable Energy and Advanced Material, ICE-SEAM 2021
City	Virtual, Online
Period	23/11/21 → 23/11/21

Bibliographical note

Green Open Access added to TU Delft Institutional Repository 'You share, we take care!' - Taverne project https://www.openaccess.nl/en/you-share-we-take-care
Otherwise as indicated in the copyright section: the publisher is the copyright holder of this work and the author uses the Dutch legislation to make this work public.

Keywords

3D printing
Morphology
Porous media

Access to Document

10.1007/978-981-19-3179-6_3

Mustapha2022_Chapter_ProductionOfOpen-CellFoamUsingFinal published version, 728 KB

Cite this

Mustapha, K. A., Shikh Anuar, F., Mohd Sa’at, F. A. Z., Zini, N. H. M., Mat Tokit, E., Satishwara Rao, N., Hooman, K., & Abdi, I. A. (2022). Production of Open-Cell Foam Using Additive Manufacturing Method and Porous Morphology Effects. In M. F. B. Abdollah, H. Amiruddin, A. S. Phuman Singh, F. Abdul Munir, & A. Ibrahim (Eds.), Proceedings of the 7th International Conference and Exhibition on Sustainable Energy and Advanced Materials, ICE-SEAM 2021 (pp. 13-16). (Lecture Notes in Mechanical Engineering). Springer. https://doi.org/10.1007/978-981-19-3179-6_3

Mustapha, K. A. ; Shikh Anuar, F. ; Mohd Sa’at, F. A.Z. et al. / Production of Open-Cell Foam Using Additive Manufacturing Method and Porous Morphology Effects. Proceedings of the 7th International Conference and Exhibition on Sustainable Energy and Advanced Materials, ICE-SEAM 2021. editor / Mohd Fadzli Bin Abdollah ; Hilmi Amiruddin ; Amrik Singh Phuman Singh ; Fudhail Abdul Munir ; Asriana Ibrahim. Springer, 2022. pp. 13-16 (Lecture Notes in Mechanical Engineering).

@inproceedings{c4e3cacd85cd4306aaa568bedef9e71b,

title = "Production of Open-Cell Foam Using Additive Manufacturing Method and Porous Morphology Effects",

abstract = "In this study, 3D printed open-cell foam were produced and reconstructed from open-cell metal foam structure using a tomography scanning method and two different additive manufacturing technologies. The materials used in the 3D printing were nylon powder and plastic acid. The porous morphology and surface finish of the 3D printed foams were investigated using a microscope. The results showed that the surface finish and structure strength depend on the printing process, used material and foam size. This study found that laser-sintering technology would have smoother pores with lesser residue than stereolithographic. However, the ligaments of the small-size 3D printed foam were fragile and could be easily broken.",

keywords = "3D printing, Morphology, Porous media",

author = "Mustapha, {K. A.} and {Shikh Anuar}, F. and {Mohd Sa{\textquoteright}at}, {F. A.Z.} and Zini, {N. H.M.} and {Mat Tokit}, E. and {Satishwara Rao}, N. and Kamel Hooman and Abdi, {Iman Ashtiani}",

note = "Green Open Access added to TU Delft Institutional Repository 'You share, we take care!' - Taverne project https://www.openaccess.nl/en/you-share-we-take-care Otherwise as indicated in the copyright section: the publisher is the copyright holder of this work and the author uses the Dutch legislation to make this work public.; 7th International Conference and Exhibition on Sustainable Energy and Advanced Material, ICE-SEAM 2021 ; Conference date: 23-11-2021 Through 23-11-2021",

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doi = "10.1007/978-981-19-3179-6_3",

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publisher = "Springer",

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Mustapha, KA, Shikh Anuar, F, Mohd Sa’at, FAZ, Zini, NHM, Mat Tokit, E, Satishwara Rao, N, Hooman, K & Abdi, IA 2022, Production of Open-Cell Foam Using Additive Manufacturing Method and Porous Morphology Effects. in MFB Abdollah, H Amiruddin, AS Phuman Singh, F Abdul Munir & A Ibrahim (eds), Proceedings of the 7th International Conference and Exhibition on Sustainable Energy and Advanced Materials, ICE-SEAM 2021. Lecture Notes in Mechanical Engineering, Springer, pp. 13-16, 7th International Conference and Exhibition on Sustainable Energy and Advanced Material, ICE-SEAM 2021, Virtual, Online, 23/11/21. https://doi.org/10.1007/978-981-19-3179-6_3

Production of Open-Cell Foam Using Additive Manufacturing Method and Porous Morphology Effects. / Mustapha, K. A.; Shikh Anuar, F.; Mohd Sa’at, F. A.Z. et al.
Proceedings of the 7th International Conference and Exhibition on Sustainable Energy and Advanced Materials, ICE-SEAM 2021. ed. / Mohd Fadzli Bin Abdollah; Hilmi Amiruddin; Amrik Singh Phuman Singh; Fudhail Abdul Munir; Asriana Ibrahim. Springer, 2022. p. 13-16 (Lecture Notes in Mechanical Engineering).

Research output: Chapter in Book/Conference proceedings/Edited volume › Conference contribution › Scientific › peer-review

TY - GEN

T1 - Production of Open-Cell Foam Using Additive Manufacturing Method and Porous Morphology Effects

AU - Mustapha, K. A.

AU - Shikh Anuar, F.

AU - Mohd Sa’at, F. A.Z.

AU - Zini, N. H.M.

AU - Mat Tokit, E.

AU - Satishwara Rao, N.

AU - Hooman, Kamel

AU - Abdi, Iman Ashtiani

N1 - Green Open Access added to TU Delft Institutional Repository 'You share, we take care!' - Taverne project https://www.openaccess.nl/en/you-share-we-take-care Otherwise as indicated in the copyright section: the publisher is the copyright holder of this work and the author uses the Dutch legislation to make this work public.

PY - 2022

Y1 - 2022

N2 - In this study, 3D printed open-cell foam were produced and reconstructed from open-cell metal foam structure using a tomography scanning method and two different additive manufacturing technologies. The materials used in the 3D printing were nylon powder and plastic acid. The porous morphology and surface finish of the 3D printed foams were investigated using a microscope. The results showed that the surface finish and structure strength depend on the printing process, used material and foam size. This study found that laser-sintering technology would have smoother pores with lesser residue than stereolithographic. However, the ligaments of the small-size 3D printed foam were fragile and could be easily broken.

AB - In this study, 3D printed open-cell foam were produced and reconstructed from open-cell metal foam structure using a tomography scanning method and two different additive manufacturing technologies. The materials used in the 3D printing were nylon powder and plastic acid. The porous morphology and surface finish of the 3D printed foams were investigated using a microscope. The results showed that the surface finish and structure strength depend on the printing process, used material and foam size. This study found that laser-sintering technology would have smoother pores with lesser residue than stereolithographic. However, the ligaments of the small-size 3D printed foam were fragile and could be easily broken.

KW - 3D printing

KW - Morphology

KW - Porous media

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DO - 10.1007/978-981-19-3179-6_3

M3 - Conference contribution

AN - SCOPUS:85134357768

SN - 978-981-19-3178-9

T3 - Lecture Notes in Mechanical Engineering

SP - 13

EP - 16

BT - Proceedings of the 7th International Conference and Exhibition on Sustainable Energy and Advanced Materials, ICE-SEAM 2021

A2 - Abdollah, Mohd Fadzli Bin

A2 - Amiruddin, Hilmi

A2 - Phuman Singh, Amrik Singh

A2 - Abdul Munir, Fudhail

A2 - Ibrahim, Asriana

PB - Springer

T2 - 7th International Conference and Exhibition on Sustainable Energy and Advanced Material, ICE-SEAM 2021

Y2 - 23 November 2021 through 23 November 2021

ER -

Mustapha KA, Shikh Anuar F, Mohd Sa’at FAZ, Zini NHM, Mat Tokit E, Satishwara Rao N et al. Production of Open-Cell Foam Using Additive Manufacturing Method and Porous Morphology Effects. In Abdollah MFB, Amiruddin H, Phuman Singh AS, Abdul Munir F, Ibrahim A, editors, Proceedings of the 7th International Conference and Exhibition on Sustainable Energy and Advanced Materials, ICE-SEAM 2021. Springer. 2022. p. 13-16. (Lecture Notes in Mechanical Engineering). doi: 10.1007/978-981-19-3179-6_3

Production of Open-Cell Foam Using Additive Manufacturing Method and Porous Morphology Effects

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