TY - JOUR
T1 - Recycled carbon fibre mats for interlayer toughening of carbon fibre/epoxy composites
AU - Quan, Dong
AU - Farooq, Ujala
AU - Zhao, Guoqun
AU - Dransfeld, Clemens
AU - Alderliesten, René
PY - 2022
Y1 - 2022
N2 - Exploring routes for the effective use of recycled carbon fibres (rCFs) is critical to close the loop in the life cycle of carbon fibres. This work demonstrated a potential of using rCFs for interlayer toughening of carbon fibre/epoxy composites. Nonwoven mats based on rCFs and commingled rCFs/Polyphenylene-sulfid (PPS) fibres were used to interlay a laminate, aiming to improve the mode-I and mode-II fracture toughness. The experimental results proved significant enhancements in the interlaminar fracture properties upon interleaving, with the rCF/PPS mats exhibiting a more prominent toughening effectiveness than the rCF mats. For example, the maximum increase in mode-I and mode-II fracture initiation energies of the laminates was 51% and 66%, respectively upon interleaving the rCF mats, and 220% and 105%, respectively by adding the rCFs/PPS mats. The fractography analysis proved that the main toughening mechanisms were fibre debonding and pulling-out for the rCF mats and fibre bridging for the commingled rCFs/PPS mats. The differences in the toughening mechanisms resulted in opposite effects of the interlayer/epoxy adhesion to the fracture toughness, i.e. an improved interlayer/epoxy adhesion increased the toughening effectiveness of the rCF mats, but negatively affected the toughening performance of the rCF/PPS mats.
AB - Exploring routes for the effective use of recycled carbon fibres (rCFs) is critical to close the loop in the life cycle of carbon fibres. This work demonstrated a potential of using rCFs for interlayer toughening of carbon fibre/epoxy composites. Nonwoven mats based on rCFs and commingled rCFs/Polyphenylene-sulfid (PPS) fibres were used to interlay a laminate, aiming to improve the mode-I and mode-II fracture toughness. The experimental results proved significant enhancements in the interlaminar fracture properties upon interleaving, with the rCF/PPS mats exhibiting a more prominent toughening effectiveness than the rCF mats. For example, the maximum increase in mode-I and mode-II fracture initiation energies of the laminates was 51% and 66%, respectively upon interleaving the rCF mats, and 220% and 105%, respectively by adding the rCFs/PPS mats. The fractography analysis proved that the main toughening mechanisms were fibre debonding and pulling-out for the rCF mats and fibre bridging for the commingled rCFs/PPS mats. The differences in the toughening mechanisms resulted in opposite effects of the interlayer/epoxy adhesion to the fracture toughness, i.e. an improved interlayer/epoxy adhesion increased the toughening effectiveness of the rCF mats, but negatively affected the toughening performance of the rCF/PPS mats.
KW - Fracture toughness
KW - Interlayer toughening
KW - Polymer-matrix composites (PMCs)
KW - Recycling
KW - Toughening mechanisms
UR - http://www.scopus.com/inward/record.url?scp=85129066888&partnerID=8YFLogxK
U2 - 10.1016/j.matdes.2022.110671
DO - 10.1016/j.matdes.2022.110671
M3 - Article
AN - SCOPUS:85129066888
SN - 0264-1275
VL - 218
JO - Materials and Design
JF - Materials and Design
M1 - 110671
ER -