Smart hybrid composite sensor technology to enhance the detection of low energy impact damage in composite structures

Sakineh Fotouhi, Meisam Jalalvand, Michael R. Wisnom, Mohammad Fotouhi*

*Corresponding author for this work

Research output: Contribution to journalArticleScientificpeer-review

3 Citations (Scopus)
33 Downloads (Pure)

Abstract

This paper introduces novel structural health monitoring (SHM) sensors to improve the detection of low energy impact damage in laminated composites. The sensor is a purposely designed thin-ply hybrid composite, composed of a layer of unidirectional S-glass/epoxy and another layer of unidirectional ultra-high modulus (UHM) carbon/epoxy. The sensor was incorporated onto both the impacted face and back of a substrate plate made from unidirectional T800 carbon/MTM49-3 epoxy prepregs with the stacking sequence of [45/0/90/-45]4S. A series of drop tower tests were conducted on the composite plates with and without the attached hybrid sensing layer, with two different in-plane dimensions and varying energy levels ranging from 3 J to 124 J. The results indicate that the sensors functioned satisfactorily and provided direct correlations between visible and internal hidden damage detected by C-scan. The sensor can be optimized by selecting appropriate material properties and adjusting it to the in-plane dimensions of the substrate.

Original languageEnglish
Article number107595
JournalComposites Part A: Applied Science and Manufacturing
Volume172
DOIs
Publication statusPublished - 2023

Keywords

  • Carbon fibre composite
  • Hybrid composites
  • Impact damage
  • Structural health monitoring

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