Topology optimization for multi-axis machining

Research output: Contribution to journalArticleScientificpeer-review

10 Citations (Scopus)
29 Downloads (Pure)

Abstract

This paper presents a topology optimization approach that incorporates restrictions of multi-axis machining processes. A filter is defined in a density-based topology optimization setting, that transforms an input design field into a geometry that can be manufactured through machining. The formulation is developed for 5-axis processes, but also covers other multi-axis milling configurations, e.g. 2.5D milling and 4-axis machining by including the appropriate machining directions. In addition to various tool orientations, also user-specified tool length and tool shape constraints can be incorporated in the filter. The approach is demonstrated on mechanical and thermal 2D and 3D numerical example problems. The proposed machining filter allows designers to systematically explore a considerably larger range of machinable freeform designs through topology optimization than previously possible.

Original languageEnglish
Pages (from-to)226-252
JournalComputer Methods in Applied Mechanics and Engineering
Volume351
DOIs
Publication statusPublished - 2019

Keywords

  • 2.5D milling
  • 5-axis machining
  • Design for Manufacturing
  • Multi-axis milling
  • Subtractive manufacturing
  • Topology optimization

Fingerprint Dive into the research topics of 'Topology optimization for multi-axis machining'. Together they form a unique fingerprint.

Cite this