Hydrogen Embrittlement of Inconel 718 Manufactured by Laser Powder Bed Fusion Using Sustainable Feedstock: Effect of Heat Treatment and Microstructural Anisotropy

N.K. Mohandas*, Alex Giorgini, Matteo Vanazzi, A.C. Riemslag, S.P. Scott, V. Popovich

*Corresponding author for this work

Research output: Contribution to journalArticleScientificpeer-review

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Abstract

This study investigated the in-situ gaseous (under 150 bar) hydrogen embrittlement behaviour of additively manufactured (AM) Inconel 718 produced from sustainable feedstock. Here, sustainable feedstock refers to the Inconel 718 powder produced by vacuum induction melting inert gas atomisation of failed printed parts or waste from CNC machining. All Inconel 718 samples, namely AM-as-processed, AM-heat-treated and conventional samples showed severe hydrogen embrittlement. Additionally, it was found that despite its higher yield strength (1462 ± 8 MPa) and the presence of δ phase, heat-treated AM Inconel 718 demonstrates 64% lower degree of hydrogen embrittlement compared to the wrought counterpart (Y.S. 1069 ± 4 MPa). This was linked to the anisotropic microstructure induced by the AM process, which was found to cause directional embrittlement unlike the wrought samples showing isotropic embrittlement. In conclusion, this study shows that AM Inconel 718 produced from recycled feedstock shows better hydrogen embrittlement resistance compared to the wrought sample. Furthermore, the unique anisotropic properties, seen in this study for Inconel 718 manufactured by laser powder bed fusion, could be considered further in component design to help minimise the degree of hydrogen embrittlement.
Original languageEnglish
Article number418
Number of pages21
JournalMetals
Volume13
Issue number2
DOIs
Publication statusPublished - 2023

Keywords

  • Inconel 718
  • hydrogen embrittlement
  • additive manufacturing
  • recycled powder
  • laser powder bed fusion
  • anisotropy

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