Review of Cementless Materials for 3D Printing of On- and Off-Earth Habitats

This chapter presents a review of cementless materials for 3D printing, with a specific emphasis on the utilization of volcanic ash in the context of a case study for off-Earth construction. As a highly promising alternative to traditional concrete, selected binders are investigated in relation to volcanic ash for the creation of an alternative concrete. These offer a multitude of compelling advantages, including exceptional sustainability, local availability, and minimal energy use. By opting for volcanic ash-based materials, a significant reduction in resource consumption and pollution can be achieved. The review concludes with a set of considerations aimed at addressing various critical aspects related to volcanic ash-based materials. These considerations encompass vital areas such as binder selection, printability, structural behavior, production optimization, in-situ resource utilization, and sustainability. The goal is to establish a solid foundation for the widespread application of cementless concrete by understanding materials, particularly in the context of utilizing volcanic ash, and thereby fostering a paradigm shift toward more environmentally friendly and resource-efficient construction practices.