TY - JOUR
T1 - Simulation of deformation and fracture initiation during equal channel angular pressing of AZ31 magnesium alloy with covered tube casing
AU - Eivani, A. R.
AU - Mirghasemi, S. M.
AU - Seyedein, S. H.
AU - Zhou, J.
AU - Jafarian, H. R.
PY - 2021
Y1 - 2021
N2 - The present research was aimed at lowering the deformation temperature by applying cover tube casing (CTC) to AZ31 magnesium alloy samples subjected to equal channel angular pressing (ECAP) without triggering surface defects and/or fracture. The Cockcroft-Latham (C & L) fracture model was incorporated into finite element simulation and the critical values for a fracture to occur were determined. The fracture was predicted for the samples deformed at 150, 175, and 200 °C without CTC and with CTC having thicknesses of 1 and 4 mm. The predictions of the model were verified with experimental data. It was found that the workability of AZ31 increased with increasing CTC thickness, as a result of a reduction in the maximum principal stress at the top surface, a uniform distribution of strains, and an increase in the critical damage. In practice, the use of CTC led to the possibility of a reduction in deformation temperature by 25 °C. A sound product with a homogeneous grain structure and a mean grain size of 11 μm was achieved at 175 °C. Thus, the ECAP working window for the alloy was enlarged with accompanying benefits in energy consumption, tooling life, and manufacturing costs.
AB - The present research was aimed at lowering the deformation temperature by applying cover tube casing (CTC) to AZ31 magnesium alloy samples subjected to equal channel angular pressing (ECAP) without triggering surface defects and/or fracture. The Cockcroft-Latham (C & L) fracture model was incorporated into finite element simulation and the critical values for a fracture to occur were determined. The fracture was predicted for the samples deformed at 150, 175, and 200 °C without CTC and with CTC having thicknesses of 1 and 4 mm. The predictions of the model were verified with experimental data. It was found that the workability of AZ31 increased with increasing CTC thickness, as a result of a reduction in the maximum principal stress at the top surface, a uniform distribution of strains, and an increase in the critical damage. In practice, the use of CTC led to the possibility of a reduction in deformation temperature by 25 °C. A sound product with a homogeneous grain structure and a mean grain size of 11 μm was achieved at 175 °C. Thus, the ECAP working window for the alloy was enlarged with accompanying benefits in energy consumption, tooling life, and manufacturing costs.
KW - Equal channel angular pressing
KW - Finite element simulation
KW - Fracture
KW - Magnesium
KW - Workability
UR - http://www.scopus.com/inward/record.url?scp=85106952576&partnerID=8YFLogxK
U2 - 10.1016/j.jmrt.2021.03.096
DO - 10.1016/j.jmrt.2021.03.096
M3 - Article
AN - SCOPUS:85106952576
SN - 2238-7854
VL - 12
SP - 1913
EP - 1923
JO - Journal of Materials Research and Technology
JF - Journal of Materials Research and Technology
ER -